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Evidence Guide: PMAOPS521 - Plan plant shutdown

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMAOPS521 - Plan plant shutdown

What evidence can you provide to prove your understanding of each of the following citeria?

Identify maintenance/ project and plant requirements

  1. Analyse relevant company records to determine activities which have been scheduled for the shutdown
  2. Obtain information on maintenance activities intended for the shutdown.
  3. Obtain information on production activities intended for the shutdown
  4. Obtain information on projects or construction activities intended for the shutdown
  5. Compile a list of all activities intended for the shutdown, including sufficient detail to allow for shutdown planning
  6. Negotiate conflicts between proposed activities
Analyse relevant company records to determine activities which have been scheduled for the shutdown

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Obtain information on maintenance activities intended for the shutdown.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Obtain information on production activities intended for the shutdown

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Obtain information on projects or construction activities intended for the shutdown

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Compile a list of all activities intended for the shutdown, including sufficient detail to allow for shutdown planning

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Negotiate conflicts between proposed activities

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify tasks, timelines and resources

  1. Break down each agreed shutdown activity into required tasks
  2. Determine time, people, material, other resources required and 'owner' for each task
  3. Determine prerequisite tasks for each task
  4. Identify conflicts between tasks arising from resources or other causes
  5. Negotiate conflicts between tasks
  6. Compile database of all tasks and their requirements
Break down each agreed shutdown activity into required tasks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine time, people, material, other resources required and 'owner' for each task

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine prerequisite tasks for each task

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify conflicts between tasks arising from resources or other causes

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Negotiate conflicts between tasks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Compile database of all tasks and their requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop schedule

  1. Develop draft shutdown schedule, including planning activities
  2. Determine critical path or similar for shutdown tasks
  3. Analyse tasks on critical path to determine methods of reducing critical path
  4. Develop revised schedule
  5. Consult with all relevant stakeholders and analyse revised schedule for conflicts and possible savings
  6. Negotiate conflicts
  7. Develop final schedule and critical path or similar
Develop draft shutdown schedule, including planning activities

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine critical path or similar for shutdown tasks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Analyse tasks on critical path to determine methods of reducing critical path

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop revised schedule

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Consult with all relevant stakeholders and analyse revised schedule for conflicts and possible savings

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Negotiate conflicts

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop final schedule and critical path or similar

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate with all relevant stakeholders

  1. Contribute to shutdown planning meetings with stakeholders
  2. Meet with stakeholders individually
  3. Prepare reports and documents as required
  4. Ensure all permissions required for tasks have been obtained
  5. Liaise with suppliers and contractors to obtain parts, materials and services
Contribute to shutdown planning meetings with stakeholders

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Meet with stakeholders individually

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare reports and documents as required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure all permissions required for tasks have been obtained

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Liaise with suppliers and contractors to obtain parts, materials and services

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor shutdown

  1. Establish systems to allow monitoring of shutdown to schedule
  2. Monitor progress to schedule
  3. Identify causes of not meeting schedule
  4. Negotiate a solution to cause
  5. Adjust schedule to meet changed circumstances but still meet overall timeline (if at all possible)
Establish systems to allow monitoring of shutdown to schedule

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor progress to schedule

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify causes of not meeting schedule

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Negotiate a solution to cause

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Adjust schedule to meet changed circumstances but still meet overall timeline (if at all possible)

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify maintenance/ project and plant requirements

1.1

Analyse relevant company records to determine activities which have been scheduled for the shutdown

1.2

Obtain information on maintenance activities intended for the shutdown.

1.3

Obtain information on production activities intended for the shutdown

1.4

Obtain information on projects or construction activities intended for the shutdown

1.5

Compile a list of all activities intended for the shutdown, including sufficient detail to allow for shutdown planning

1.6

Negotiate conflicts between proposed activities

2

Identify tasks, timelines and resources

2.1

Break down each agreed shutdown activity into required tasks

2.2

Determine time, people, material, other resources required and 'owner' for each task

2.3

Determine prerequisite tasks for each task

2.4

Identify conflicts between tasks arising from resources or other causes

2.5

Negotiate conflicts between tasks

2.6

Compile database of all tasks and their requirements

3

Develop schedule

3.1

Develop draft shutdown schedule, including planning activities

3.2

Determine critical path or similar for shutdown tasks

3.3

Analyse tasks on critical path to determine methods of reducing critical path

3.4

Develop revised schedule

3.5

Consult with all relevant stakeholders and analyse revised schedule for conflicts and possible savings

3.6

Negotiate conflicts

3.7

Develop final schedule and critical path or similar

4

Communicate with all relevant stakeholders

4.1

Contribute to shutdown planning meetings with stakeholders

4.2

Meet with stakeholders individually

4.3

Prepare reports and documents as required

4.4

Ensure all permissions required for tasks have been obtained

4.5

Liaise with suppliers and contractors to obtain parts, materials and services

5

Monitor shutdown

5.1

Establish systems to allow monitoring of shutdown to schedule

5.2

Monitor progress to schedule

5.3

Identify causes of not meeting schedule

5.4

Negotiate a solution to cause

5.5

Adjust schedule to meet changed circumstances but still meet overall timeline (if at all possible)

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify maintenance/ project and plant requirements

1.1

Analyse relevant company records to determine activities which have been scheduled for the shutdown

1.2

Obtain information on maintenance activities intended for the shutdown.

1.3

Obtain information on production activities intended for the shutdown

1.4

Obtain information on projects or construction activities intended for the shutdown

1.5

Compile a list of all activities intended for the shutdown, including sufficient detail to allow for shutdown planning

1.6

Negotiate conflicts between proposed activities

2

Identify tasks, timelines and resources

2.1

Break down each agreed shutdown activity into required tasks

2.2

Determine time, people, material, other resources required and 'owner' for each task

2.3

Determine prerequisite tasks for each task

2.4

Identify conflicts between tasks arising from resources or other causes

2.5

Negotiate conflicts between tasks

2.6

Compile database of all tasks and their requirements

3

Develop schedule

3.1

Develop draft shutdown schedule, including planning activities

3.2

Determine critical path or similar for shutdown tasks

3.3

Analyse tasks on critical path to determine methods of reducing critical path

3.4

Develop revised schedule

3.5

Consult with all relevant stakeholders and analyse revised schedule for conflicts and possible savings

3.6

Negotiate conflicts

3.7

Develop final schedule and critical path or similar

4

Communicate with all relevant stakeholders

4.1

Contribute to shutdown planning meetings with stakeholders

4.2

Meet with stakeholders individually

4.3

Prepare reports and documents as required

4.4

Ensure all permissions required for tasks have been obtained

4.5

Liaise with suppliers and contractors to obtain parts, materials and services

5

Monitor shutdown

5.1

Establish systems to allow monitoring of shutdown to schedule

5.2

Monitor progress to schedule

5.3

Identify causes of not meeting schedule

5.4

Negotiate a solution to cause

5.5

Adjust schedule to meet changed circumstances but still meet overall timeline (if at all possible)

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

identify all necessary activities, tasks and logical sequences to ensure safe and efficient shutdown

communicate and negotiate effectively with technical (process) experts, maintenance experts, contractor representatives, production management and other stakeholders to obtain the best outcome for the shutdown from competing priorities

use planning tools to develop, modify and optimise complex plans/schedules

breakdown work tasks into steps/stages/trades/contractors/ parts/designs/spares/tools

monitor shutdown against plan and re-schedule/ adjust/update plans as required.

Evidence must be provided that demonstrates knowledge of:

methods of task breakdown

critical path (or similar) technique

project scheduling techniques

correct methods of shutting down plant items.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

Scheduling

Scheduling may be electronic or paper-based and include at least one more of the following:

electronic databases, such as Access, DB and Oracle

project management software (e.g. Project, Gantt charts, critical path method (CPM) and programmed evaluation and review technique (PERT))

other electronic forms, such as spreadsheets

card files

other paper-based systems

other specialised planning software

paper techniques